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Technical Bulletin
Embroidery Defects Checklist
After Sewing |
Before Sewing |
During Sewing |
Introduction |
Pre-production Sample
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Below are helpful embroidery checklists to assist you in producing quality
embroidery from the pre-production step to the final inspection step of
your finished embroidery pattern.
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Pre-production Sample |
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Has a reputable digitizer digitized the pattern?
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For the fabric being sewn?
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Using proper stitch selection?
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Could the garment design & embroidery placement have an impact on
hooping?
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Does the design look correct and is it legible?
Note correct characteristics below:
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Correct? |
Characteristics |
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Spelling &
Lettering |
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Lettering type clear and easily readable?
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Capital or small case, font, spaced properly?
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Size, boldness, height & weight?
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Color
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Correct color being used for each part of the embroidery pattern?
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Thread Type |
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Correct type of thread (rayon, polyester, metallic, spun) to give the desired
appearance & end-use requirements?
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High sheen
appearance (Rayon, Polyester, Metallic)?
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Low sheen or “mate” or “dull” appearance (Spun
Polyester, Cotton)?
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Resistance to fading after laundry (Polyester)?
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Specialty threads required (Metallic, variegated, space dyed)?
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Design |
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Is the design balanced?
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Embroidery too busy (Too much Information in too small of an area)?
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Is the finished size of the embroidery pattern (i.e. 1 ½” high by 2 ¾” wide) correct?
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Top heavy or
lopsided in appearance?
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Specifications |
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Before
Sewing |
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Has the correct backing been selected?
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Are any toppings or facings
required?
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Does the work order have the
appropriate information regarding starting points, etc.?
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Have the proper embroidery
thread types, sizes and colors been selected and have they been loaded
in the appropriate needle positions?
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Have the correct
needle types and sizes been selected?
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Have all bobbins been replaced
to minimize bobbin changes?
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Can the product being
embroidered be “hooped” or “framed” properly?
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Are clear measurements
available for proper placement of the embroidery on the sewn product?
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During
Sewing |
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How often does the thread
break?
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Are other threads available to minimize interruptions?
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How often does the bobbin run
out of thread?
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Are bobbins available with more yards per bobbin to
minimize bobbin run-out?
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Does the stitch balance look
consistent from color to color on the design?
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Are machine thread tensions
adjusted consistently from bobbin to bobbin, from needle thread color
to needle thread color?
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Is the machine speed optimum
for the pattern being sewn?
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Can higher machine speeds be used to
reduce cycle times?
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Can the stitch density be
reduced without causing “grin-through” and maintaining stitch
appearance?
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Are the embroidery machines
being utilized with minimum non-sewing time?
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After Sewing |
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Does the embroidery have the proper registration?
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Was the fabric properly hooped to minimize distortion of the fabric that the pattern was sewn in to?
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Was the embroidery pattern aligned and positioned properly on the sewn product?
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Does there appear to be excessive "pull" causing "grin-through" or distortion of the sewn pattern?
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Are all points clean with corners finished properly?
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Are any parts of the embroidery too bulky or thick?
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Are there any threads that were not trimmed properly?
Is there any fabric "grin through" or "gapping"?
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Are there any missed stitches due to thread breakage that need to be repaired?
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Are stitches formed properly (not too loose or too tight)?
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Signs of looping or malformed stitches?
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Signs of poor tension control?
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Bobbin thread seen on topside of embroidery?
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Thread tension set so 2/3-needle thread to 1/3 bobbin thread seen on backing side of embroidery on satin stitches?
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Is there any damage to the fabric caused by the needle size or too many stitches sewn in the same area of the pattern?
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Excessive puckering or drawing up of the pattern?
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Are there excessive hoop marks that need to be steamed away?
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Other
Information |
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Related
Topics |
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Contact A&E®
Call:
(800) 861-3256
(Toll Free)
Or click on this link to email us. (Also see,
Technical Support.) |
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Technical Information
Links
to technical resources that answer your sewing problem questions... |
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